High frequency welded pipe production line is mainly used for continuous production of straight seam welded pipe. It adopts high-frequency induction welding, which can not only produce round pipe but also corresponding square pipe and special-shaped pipes. The high-frequency pipe welding machine is mainly used for the production of various iron pipes, construction pipes, structural pipes, water pipes, oil pipes, API Pipes, and so on.
Technical flow
Scrolling up→ Uncoiling → Shear and Welding→ Spiral accumulator→ Forming → H.F. induction welding→ External burr removing→ Cooling → Sizing→ Flying saw → Run out table →Inspecting→ Packing→ Warehouse
Forming process
Round pipe | Cold roll forming process | Good roller design |
Square & rectangular pipe | General round-to-square process | Stable forming process |
Round-to-square with Turks head | Good pipe quality |
Produt&Yield | Round Pipe | 60mm-140mm Thickness:2.0mm-5.0mm |
Square & rectangle tube | 50mm×50mm -110mm×110mm Thickness:2.0mm-4.0mm | |
Length | 6m-12m Length Tolerance: ±3mm | |
Production Speed | 20-60 m/min | |
Production capacity | 15,000ton/year | |
Consumption | Mill installed capacity | 65 kw |
Line Area | 50m(length) ×4m (width) | |
worker | 6-8 workers | |
Raw Material | Material | Carbon steel coil Q235B(ASTM GR·D,σs 230) |
Width | 190mm-440mm Thickness: 2.0mm-5.0mm | |
Coil ID | 520-680mm | |
Coil OD | Max 1700mm | |
Coil Weight | 5.0t |
1. High production efficiency, line speed can be up to 120m/min.
2. High yielding, the machine works stably at a high speed, which improves the yielding of products.
3. Low wastage, low unit wastage and low production cost.
4. High accuracy, diameter error is only 0.5/100 of the pipe OD.
Equipment advantages:
When producing round pipe, it can utilize ZTF forming technique
When producing square & rectangular tube, it can utilize directly square-square (DSS) technique
ERW TUBE MILL LINE |
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Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working spead m/min |
|
ERW20 |
Ф8-Ф20 |
6x6-15×15 |
0.3-1.5 |
120 |
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ERW32 |
Ф10-Ф32 |
10×10-25×25 |
0.5-2.0 |
120 |
|
ERW50 |
Ф20-Ф50 |
15×15-40×40 |
0.8-3.0 |
120 |
|
ERW76 |
Ф32-Ф76 |
25×25-60×60 |
1.2-4.0 |
120 |
|
ERW89 |
Ф42-Ф89 |
35×35-70×70 |
1.5-4.5 |
110 |
|
ERW114 |
Ф48-Ф114 |
40×40-90×90 |
1.5-4.5 |
65 |
|
ERW140 |
Ф60-Ф140 |
50×50-110×110 |
2.0-5.0 |
60 |
|
ERW165 |
Ф76-Ф165 |
60×60-130×130 |
2.0-6.0 |
50 |
|
ERW219 |
Ф89-Ф219 |
70×70-170×170 |
2.0-8.0 |
50 |
|
ERW273 |
Ф114-Ф273 |
90×90-210×210 |
3.0-10.0 |
45 |
|
ERW325 |
Ф140-Ф325 |
110×110-250×250 |
4.0-12.7 |
40 |
|
ERW377 |
Ф165-Ф377 |
130×130-280×280 |
4.0-14.0 |
35 |
|
ERW406 |
Ф219-Ф406 |
170×170-330×330 |
6.0-16.0 |
30 |
|
ERW508 |
Ф273-Ф508 |
210×210-400×400 |
6.0-18.0 |
25 |
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ERW660 |
Ф325-Ф660 |
250×250-500×500 |
6.0-20.0 |
20 |
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ERW720 |
Ф355-Ф720 |
300×300-600×600 |
6.0-22.0 |
20 |
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STAINLESS STEEL PIPE PRODUCTION LINE |
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Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working speed m/min |
|
SS25 |
Ф6-Ф25 |
5×5-20×20 |
0.2-0.8 |
10 |
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SS32 |
Ф6-Ф32 |
5×5-25×25 |
0.2-1.0 |
10 |
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SS51 |
Ф9-Ф51 |
7×7-40×40 |
0.2-1.5 |
10 |
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SS64 |
Ф12-Ф64 |
10×10-50×50 |
0.3-2.0 |
10 |
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SS76 |
Ф25-Ф76 |
20×20-60×60 |
0.3-2.0 |
10 |
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SS114 |
Ф38-Ф114 |
30×30-90×90 |
0.4-2.5 |
10 |
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SS168 |
Ф76-Ф168 |
60×60-130×130 |
1.0-3.5 |
10 |
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SS219 |
Ф114-Ф219 |
90×90-170×170 |
1.0-4.0 |
10 |
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SS325 |
Ф219-Ф325 |
170×170-250×250 |
2.0-8.0 |
3 |
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SS426 |
Ф219-Ф426 |
170×170-330×330 |
3.0-10.0 |
3 |
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SS508 |
Ф273-Ф508 |
210×210-400×400 |
4.0-12.0 |
3 |
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SS862 |
Ф508-Ф862 |
400×400-600×600 |
6.0-16.0 |
2 |
Read More |