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Pipe making machine shared by the forming section mold

Short Description:

ZTF is a forming technique developed by ZTZG in 2005 based on improvements on Japan FFX forming. It allows the shared-usage of rollers during break-down section when forming pipe, saving significant mold and labor cost while greatly improving production efficiency.

 


  • Place of Origin: Hebei, China (Mainland)
  • Port: Xingang, Tianjin, Customer Specified
  • Payment: T/T, Cash, Paypal, D/P
  • Certification: ISO, CE, Invention Patent
  • Warranty: 1 Year
  • After-sales Service: Online Technical Support, Engineer On-site Guidance
  • Application: Metallurgy, Construction, Transportation, Vehicle Industries, etc.
  • Product Detail

    PRODUCT MODEL LIST

    Product Tags

    Our products and solutions are extensively identified and trustworthy by users and can meet up with continuously developing financial and social requirements for Pipe making machine shared by the forming section mold, You should do not wait to make contact with us should you be interested inside our products and solutions. We firmly believe that our products will make you contented.
    Our products and solutions are extensively identified and trustworthy by users and can meet up with continuously developing financial and social requirements for ERW pipe mill machine, With excellent products, high quality service and sincere attitude of service, we ensure customer satisfaction and help customers create value for mutual benefit and create a win-win situation. Welcome customers all over the world to contact us or visit our company. We will satisfy you with our professional service!

    Specialized in Pipe Production Line

    More than 23 years…

    High Frequency (HF) longitudinal welded pipe production line / pipe making machine / tube mill is designed to produce welded pipes of 114mm to 820mm in OD and with a maximum wall thickness of 22mm, as well as corresponding square and rectangular pipe.


    But wait, there is more

    API Pipe Mill ERW355

    ZTF(FFX) Flexible Forming Tube Mill

    For ZTF, we divide forming section into breakdown section and fin-pass section. ZTF technology is used in breakdown section. Only one set of roller is needed to produce all round pipe within the range (weigh around 60% of the entire mill rollers). When producing different sized pipe, only change rollers during fin pass section & sizing section, therefore saving significant roller cost and increase productivity.

    The latest generation ZTF technique(ZTF4) allows fully automatic adjustment of roller position during break-down section with minimum to none need of manual adjustment, significantly improve productivity while reducing labor maintenance cost and risk of hazard. The control system utilizes close-loop servo control to assure the accuracy and stability of roller positions.


    Steel pipe manufacturing process

    Scrolling Up→ Uncoiling → Shear and Welding→ Accumulator→ Forming→ HF induction Welding→ External Burr Removing→ Cooling → Sizing→ Flying Saw → Run Out Table →Inspecting→ Packing→ Warehouse

    2018053005020960960

    Product Information


    Line Component
    Material Information
    Finished Product
    Line Specification
    Line Component

    Line Component Uncoiler
    Shear & end welder
    Accumulator
    Forming & sizing machine
    H.F welder
    Flying saw
    Stacking & packing machine
    Special Hydraulic testing machine, intermediate frequency annealing machine, ultrasonic flaw detection machine, etc.

     

    Material Information

    Material

    High strength steel, Low carbon steel, GI, etc
    Strip Steel Width 90 mm- 400mm
    Strip Steel Thickness 1.2 - 4.0mm

    Strip Steel Coil

    Inner diameter:Φ 508-610 mm
    Outer diameter:Φ Max.2000 mm
    Weight: Max=4.0 T

    Finished Product

    Round Pipe Φ114-Φ720 mm
    Thickness 1.5-22 mm
    Square & Rectangular Tube 80×80-600x600mm
    Thickness 1.2-4.0 mm
    Length 6-12 m

    Line Specification

    Forming Speed 20-65 m/min
    (Attn: Max pipe diameter thickness doesn’t correspond with the max speed)
    Feeding Direction Left feeding (or right feeding), option by customer.
    Electric Installed Capacity Approx. 600 kw
    Production Line Size 70×6 m
    Color of Machines Blue or customized
    Yearly Out-put About 40,000 tons

    High Efficiency

    Line speed can be up to 120m/min.

    Low Wastage

    Low unit wastage and low production cost.

    High Accuracy

    Diameter error is only 0.5/100 of the pipe OD.

    Product Application

    We can design and manufacture pipe making machine according to customers’ requirements.

    光伏支架

    New Energy Industry

    高速护栏桩

    High-speed Guardrail

    脚手架

    Architectural Decoration Industry

    Everything you need to create a steel pipe production line


    LEARN MORE

    Our Certificate

    certificate

    Our Company

    Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd.was established in 2000 locating in Shijiazhuang, the capital city of Hebei Province. The factory covers an area of 67,000 square meters. Our main products consist high frequency straight welded pipe production line, cold roll steel production line, multi-function cold roll steel/welded pipe production line, slitting line production line, stainless steel pipe mill, various pipe mill auxiliary equipment and rollers, etc.


    Learn more…

    https://www.ztzgsteeltech.com/about-us/

    Ready for a new
    Business Adventure?

    Contact Now!

    During the production of Round pipes of different specifications, the moulds for forming part are all shared and can be adjusted electrically or automatically. The moulds for sizing part need to be replaced by the side-pull trolley.


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    Square pipe

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    Thickness

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    Working spead

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    0.8-3.0

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    35×35-70×70

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    Square pipe

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    Working speed

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