More than 23 years...
High Frequency (HF) longitudinal welded pipe production line / pipe making machine / tube mill is designed to produce welded pipes of 114mm to 820mm in OD and with a maximum wall thickness of 22mm, as well as corresponding square and rectangular pipe.
For ZTF, we divide forming section into breakdown section and fin-pass section. ZTF technology is used in breakdown section. Only one set of roller is needed to produce all round pipe within the range (weigh around 60% of the entire mill rollers). When producing different sized pipe, only change rollers during fin pass section & sizing section, therefore saving significant roller cost and increase productivity.
The latest generation ZTF technique(ZTF4) allows fully automatic adjustment of roller position during break-down section with minimum to none need of manual adjustment, significantly improve productivity while reducing labor maintenance cost and risk of hazard. The control system utilizes close-loop servo control to assure the accuracy and stability of roller positions.
Scrolling Up→ Uncoiling → Shear and Welding→ Accumulator→ Forming→ HF induction Welding→ External Burr Removing→ Cooling → Sizing→ Flying Saw → Run Out Table →Inspecting→ Packing→ Warehouse
Line Component | Uncoiler Shear & end welder Accumulator Forming & sizing machine H.F welder Flying saw Stacking & packing machine |
Special | Hydraulic testing machine, intermediate frequency annealing machine, ultrasonic flaw detection machine, etc. |
Material |
High strength steel, Low carbon steel, GI, etc |
Strip Steel Width | 90 mm- 400mm |
Strip Steel Thickness | 1.2 - 4.0mm |
Strip Steel Coil |
Inner diameter:Φ 508-610 mm Outer diameter:Φ Max.2000 mm Weight: Max=4.0 T |
Round Pipe | Φ114-Φ720 mm |
Thickness | 1.5-22 mm |
Square & Rectangular Tube | 80x80-600x600mm |
Thickness | 1.2-4.0 mm |
Length | 6-12 m |
Forming Speed | 20-65 m/min (Attn: Max pipe diameter thickness doesn't correspond with the max speed) |
Feeding Direction | Left feeding (or right feeding), option by customer. |
Electric Installed Capacity | Approx. 600 kw |
Production Line Size | 70×6 m |
Color of Machines | Blue or customized |
Yearly Out-put | About 40,000 tons |
Line speed can be up to 120m/min.
Low unit wastage and low production cost.
Diameter error is only 0.5/100 of the pipe OD.
Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd.was established in 2000 locating in Shijiazhuang, the capital city of Hebei Province. The factory covers an area of 67,000 square meters. Our main products consist high frequency straight welded pipe production line, cold roll steel production line, multi-function cold roll steel/welded pipe production line, slitting line production line, stainless steel pipe mill, various pipe mill auxiliary equipment and rollers, etc.
ERW TUBE MILL LINE |
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Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working spead m/min |
|
ERW20 |
Ф8-Ф20 |
6x6-15×15 |
0.3-1.5 |
120 |
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ERW32 |
Ф10-Ф32 |
10×10-25×25 |
0.5-2.0 |
120 |
|
ERW50 |
Ф20-Ф50 |
15×15-40×40 |
0.8-3.0 |
120 |
|
ERW76 |
Ф32-Ф76 |
25×25-60×60 |
1.2-4.0 |
120 |
|
ERW89 |
Ф42-Ф89 |
35×35-70×70 |
1.5-4.5 |
110 |
|
ERW114 |
Ф48-Ф114 |
40×40-90×90 |
1.5-4.5 |
65 |
|
ERW140 |
Ф60-Ф140 |
50×50-110×110 |
2.0-5.0 |
60 |
|
ERW165 |
Ф76-Ф165 |
60×60-130×130 |
2.0-6.0 |
50 |
|
ERW219 |
Ф89-Ф219 |
70×70-170×170 |
2.0-8.0 |
50 |
|
ERW273 |
Ф114-Ф273 |
90×90-210×210 |
3.0-10.0 |
45 |
|
ERW325 |
Ф140-Ф325 |
110×110-250×250 |
4.0-12.7 |
40 |
|
ERW377 |
Ф165-Ф377 |
130×130-280×280 |
4.0-14.0 |
35 |
|
ERW406 |
Ф219-Ф406 |
170×170-330×330 |
6.0-16.0 |
30 |
|
ERW508 |
Ф273-Ф508 |
210×210-400×400 |
6.0-18.0 |
25 |
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ERW660 |
Ф325-Ф660 |
250×250-500×500 |
6.0-20.0 |
20 |
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ERW720 |
Ф355-Ф720 |
300×300-600×600 |
6.0-22.0 |
20 |
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STAINLESS STEEL PIPE PRODUCTION LINE |
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Model |
Round pipe mm |
Square pipe mm |
Thickness mm |
Working speed m/min |
|
SS25 |
Ф6-Ф25 |
5×5-20×20 |
0.2-0.8 |
10 |
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SS32 |
Ф6-Ф32 |
5×5-25×25 |
0.2-1.0 |
10 |
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SS51 |
Ф9-Ф51 |
7×7-40×40 |
0.2-1.5 |
10 |
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SS64 |
Ф12-Ф64 |
10×10-50×50 |
0.3-2.0 |
10 |
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SS76 |
Ф25-Ф76 |
20×20-60×60 |
0.3-2.0 |
10 |
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SS114 |
Ф38-Ф114 |
30×30-90×90 |
0.4-2.5 |
10 |
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SS168 |
Ф76-Ф168 |
60×60-130×130 |
1.0-3.5 |
10 |
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SS219 |
Ф114-Ф219 |
90×90-170×170 |
1.0-4.0 |
10 |
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SS325 |
Ф219-Ф325 |
170×170-250×250 |
2.0-8.0 |
3 |
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SS426 |
Ф219-Ф426 |
170×170-330×330 |
3.0-10.0 |
3 |
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SS508 |
Ф273-Ф508 |
210×210-400×400 |
4.0-12.0 |
3 |
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SS862 |
Ф508-Ф862 |
400×400-600×600 |
6.0-16.0 |
2 |
Read More |